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D4PMO Series - Double Seat Mix Proof Valves

Product Type:
Valves / Mix Proof Valves

Used for the reliable separation and continuous processing of dissimilar fluids in Grade A dairy, the D4PMO Series helps fulfill today’s customer demands.

Features

The next generation of mix proof valve technology is the result of continued development from both APV™ and Waukesha Cherry-Burrell™ process technologies. Used for the reliable separation and continuous processing of dissimilar fluids in Grade A dairy, the D4PMO Series helps fulfill today’s customer demands for production flexibility, high productivity, rapid return on investment (ROI), and enhanced product quality across various applications in the fluid milk, cheese, cream, whey, and yogurt industries.


High value, Low life cycle costs:

  • Newest generation continuous process PMO valve helps maximize plant uptime and allows flexibility in cleaning and dairy production schedules
  • “All In” standard features provide exceptional value and help to increase ROI to align with customer budgets
  • Reduced inventory costs with same seal kit used on multiple size ranges such as one kit for 1.5" - 3.0" sizes
  • Minimal CIP losses improve cost savings
  • Low air consumption and air supply requirements
  • Long housing ports ease manifold building
  • Integrated shaft seal flush reduces need for external piping
  • Mixed sizes and legacy centerline dimensions available to fit complex or existing installations with minimal piping rework


Reliable performance:

  • Innovative control unit design for fully integrated position and seat lift detection without external sensors
  • Fully balanced design helps to prevent hydraulic blocking, withstand pressure spikes, and enables flexible flow direction without slamming
  • Light overall weight helps support handling without lifting tools
  • Slim stainless actuator is fully enclosed to prevent fluid ingress
  • No compressed air needed for removal and servicing


Cleanability:

  • Designed to the latest 3-A Sanitary Standard 85-02 for PMO compliance
  • Demonstrated ability to clean product-contact surfaces without full actuation of the valve
  • Integrated flow channels clean product-contact portions of the upper balancer during seat lift movement so no cumbersome adapters or external piping are required
Theory of Operation

Double seat mix proof valves are used to efficiently process two different fluids (typically product and CIP) through the valve simultaneously. The D4PMO mix proof design has two seats which isolate the upper and lower pipe lines when the valve is in the fail-safe closed position. The innovative atmospheric vent cavity design in between the seats creates dual paths for any leakage should the seals fail as well as a drain for CIP solution during seat cleaning. Also, the upper seat clean movement allows integrated CIP flows to clean the portion of upper balancer exposed to product when open without the need for external flush piping.

Product 1 = Dark Blue/Purple

Product 2 - Red

CIP = Light Blue Turquoise


Valve Closed

Lower Seat Clean


Valve Open

Upper Seat Clean

Key Applications
  • Fluid milk
  • Raw milk
  • Skimmed milk
  • Milk concentrate
  • Cheese
  • Cream
  • Whey
  • Yogurt
  • Raw receiving
  • Supply and discharge on HTST pasteurization
  • Filler supply lines
  • Batching/blending distribution
  • CIP supply and return distribution
Specifications
Sizes: OD Tube 1.5" - 4" mixed sizes available upon request
 Housing types: 41, 42, 43, 44 Centerline dimensions to match legacy W75 series available upon request
Product-wetted parts: 1.4404/AISI 316L Other stainless steel parts 1.4301/AISI 304
Seal materials: EPDM, FPM All seals comply with the FDA requirement
Surfaces: Inside: Ra 32 µ-in (0.8 µm) with Electro-polish Outside: Glass -blasted, satin finish
Product pressure: 145 psi (10 bar)
Max. temperature: EPDM: 275ºF / 135ºC (short time 284ºF / 140ºC) FPM 275ºF / 135ºC (not to be used for steam)
Sterilization temperature: EPDM: (short time) 284ºF / 140ºC
Required air pressure: 73 psi (5 bar), valve normally closed
Dimensions
DIMENSIONS INCH A A1 B øDa øDi F H L L1
1.5 25.6 28.1 4.7 1.5 1.4 4.9 2.5 32.7 35.2
2.0 25.8 28.3 4.9 2.0 1.9 4.9 3.0 33.6 36.1
2.5 25.9 28.4 5.2 2.5 2.4 4.9 3.4 34.5 37
3.0 26.2 28.7 5.4 3.0 2.4 4.9 3.9 35.4 37.9
4.0 30.8 33.3 6.1 4.0 3.8 5.6 4.9 41.4 43.9

 

Minimum clearance required for installation and valve insert removal

DIMENSIONS INCH P (from centerline, above valve) Q (from centerline, below valve)
1.5 34.3 7.8
2.0 34.6 8.5
2.5 35.0 9.2
3.0 35.4 9.9
4.0 39.0 11.9

 

NOTE: Add the following approximate dimension to "F" for each clamp port connection 0.5" for valve sizes 1.5" - 3.0", 0.62" for valve size 4".

Options

Housing Combinations

 

Shut-off Valves


 

Control Units

 

CU4plus Series - Benefits

  • Innovative seat lift detection is fully integrated without need for external sensor wiring
  • Reliability and long service life - robust clamp connection, reinforced stainless steel air coupling threads to avoid air leakages, and water tight seals
  • Ease of operation - contains manual override solenoids and adjustment screw to throttle air flow to actuator to ensure optimal opening and closing
  • Clarity - clear and bright indication of valve position - 5 diodes in LED panel and convenient location
  • Standardization - same control top used on various SPX FLOW valve lines, offers common look and controls interface
  • NEMA 6 (IP67) washdown rating

 

CONNECTOR OPTIONS

S/O Cord Grip for hard wire (std)

M12 4-pin connector (optional)

POSITION INDICATION

Automatic teaching of all positions with press of single button
Detection of all positions (open, close, upper/lower seat lifts)

INTERFACE OPTIONS

AS-i Field Bus Card

SOLENOID VALVES

3 Solenoids (seat lift)

 


 

8681 Control Unit - Benefits

  • Contact free position sensor including (3) programmable feedback signals
  • Positions easily taught via intuitive push buttons or Autotune feature to ensure quick & easy set-up
  • Ultra-bright 360° visual LED position indication with adjustable red, yellow, & green color assignments provide clarity from all points of view and avoid confusion
  • Manual override and air throttle adjustable solenoids to assist start-up, maintenance, and troubleshooting
  • Up to IP69K washdown rating available (IP65/67 as standard) for high washdown environments
  • Built-in microcontroller tracks cycles and alerts operator when preventive maintenance is required
  • Simple and robust stainless steel adapter & chemically resistant polycarbonate head
  • Supplied by industry leading Burkert Fluid Controls

 

CONNECTOR OPTIONS

Quick Disconnect Pin Connector

POSITION INDICATION

(3) programmable position sensors in control top

INTERFACE OPTIONS

AS-i Field Bus Card

DeviceNet™ Field Bus Network Card

SOLENOID VALVES

24V DC

Manual override and air throttle adjustment

Up to (3) available in control top

Videos
SPX FLOW - D4 Series Hygienic Double Seat Mix Proof Valves
Mix Proof Valve Manifold Demonstration
Drawings & Models
OD TUBE INCH
D44PMO CU4plus Control Unit
zip
D4PMO 8681 Burkert Control Unit
zip
Downloads
Datasheets
D4PMO Series Double Seat Mix Proof Valves US
VK-1000 Valve Key US
Manuals
95-03105 - D4PMO Series Double Seat Mix Proof Valves US
CU4plus AS-interface Toolbox Software User Manual ID-H335331 GB
CU4plus AS-interface User Manual V1-V2 GB DE FR
8681 Control Unit GB DE FR
8681 Control Unit Quickstart Guide GB DE FR
Success Stories
Valves in Action - D4PMO Mix Proof Valve - HP Hood Dairy VA1-20 US
Valves in Action - D4PMO Mix Proof Valve - Global Dairy Company in Wisconsin - VA2-20 US
Press Releases
D4PMO Mix proof Valve Promises to be a Winner for US Dairy Applications US