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Votator® Origin Series - Scraped Surface Heat Exchangers

Product Type(s) : Scraped Surface Heat Exchangers
Description :

Origin Series focuses on application adaptability, configuration flexibility and ease of maintenance for robust and efficient heat transfer.
WHERE TO BUY

FEATURES

Based on an adaptable platform, the Votator® Origin scraped surface heat exchanger is configured to operate under harsh conditions where other heat exchanger technologies can fail or cannot sustain operational efficiency over a longer period.

Designed to meet 3-A sanitary requirements, the Votator Origin is used to heat or cool low and medium viscous products with or without particles. The Votator Origin scraped surface heat exchanger is available in two basic configurations:

Horizontal

  • Rigid stainless-steel frame
  • Easily extendable up to 6 cylinders

 

Vertical

  • Manual "pivot-point" feature to re-position the cylinder for production or service modes
  • Low footprint requirements

 

Field of application

  • Heating
  • Cooling
  • Crystallization
  • Pasteurization
  • Sterilization

 

Benefits:

  • Customization and configuration flexibility
  • Vertical and horizontal orientations
  • Application adaptability
  • Easy and quick maintenance
  • New hinged scraper blade design
  • Single and double mechanical cartridge seal options
  • Tangential ports
  • Support by skilled and experienced engineers
Key Applications

Dairy

  • Cream Cheese
  • Milk Concentrates
  • Quark
  • Yogurt
  • Baby Food

 

Bakery

  • Chocolate Products
  • Custards
  • Light Fat Sugar Creams

 

Fats & Oils

  • Remelt of Margarine

 

Fruits & Vegetables Preparation

  • Jam / Marmalade
  • Fruit Pulps
  • Vegetable Puree

 

Fine Foods

  • Starch Cooking
  • Ketchup
  • Chili Sauce
  • Dressings
  • Mayonnaise

 

Convenience Food

  • Salsa
  • Soups
  • Sauces

 

Cosmetics

  • Facial Creams
  • Hair Wax
  • Gels

DIMENSIONS & SPECIFICATIONS

The Votator® Origin Series is designed for use at 14 to 302°F (-10 to 150°C) with a design pressure of up to 290 psi (20 bar) in the standard version and comes optional in a 362 psi (25 bar) version.

Materials used enable utilization of acidic fluids. The flow-design creates a low pressure drop that enables processing of products with particles and solids.

 

The Votator® Origin is available in three lengths: pilot (5x20), small (5x40), and long (5x80). This flexible range is designed for use not only in production, but also in pilot lab facilities.

 

 

OPTIONS & PERFORMANCE

Regardless of your specific application, the multiple Origin options mean a tailor-fit design to your current requirements and is flexible for future processing needs.

The Votator Origin scraped surface heat exchanger is customizable depending on the product, production volume, hygienic requirements, space constraints and heating/cooling medium. Its modular design enables flexible adaptation to your process needs.

To enable process customization with either stainless steel or duplex steel, there are three optional shaft diameters, with a self-loading hinged scraper blade as a standard offering and a floating flat blade for various products including particulates. Additional options include shaft heating, insulation, and double mechanical seals.

The Votator Origin Series complies with 3-A sanitary design and fabrication standards, and available certifications include PED, CE, and CRN. The design is built to EHEDG standards, but a certificate was not pursued.

Standard high-flexibility medium viscosity unit

  • 20 bar (290 psi) product pressure
  • Product wetted parts in 1,4404 / AISI316L
  • Shaft diameter: 97 mm (3.8")
  • PEEK Scraper blades with a self-loading Hinged design compatible with the 97 mm (3.8") shaft diameter
  • Motor 50Hz 400V motor: 3kW (4 hp) / 278rpm/103 Nm (76ft*lb) or Motor 60Hz 460V motor: 2,2kW (3 hp) / 213rpm/99 Nm (73ft*lb)
  • Two single mechanical shaft seals:
    • For high hygienic demands
    • Increased run-time and shorter CIP-time - higher production output
    • In-cartridge design for fast and easy maintenance
    • Widely available SIC/SIC sealing surfaces from the SPX FLOW shelf
    • EPDM gaskets

Customization options

  • Product wetted parts in duplex steel (1.4462 / SAF2205)
    • 25 bar option
    • Acidic products
    • Abrasive products
  • Shaft diameter: 112 mm (4.4”) for:
    • better heat transfer
    • shorter contact time with heating surface - less heat exposure to product
    • shorter holding/heating time - less exposure to product
    • less holding volume - less waste product
  • Shaft diameter: 72 mm (2.84”) for:
    • larger particles
    • less pressure drop - smaller pumps
  • PEEK/PTFE floating scraper blade compatible with the 72 mm (2.84”), 99 mm (4"), or 112 mm (4.4”) shaft diameters
  • 50 Hz / 400V motor: 2.2 kW (3,0 hp) / 176 rpm / 119 Nm (88 ft*lb), 4 kW (5.4 hp) / 142 rpm / 270 Nm (199 ft*lb)
  • 60 Hz / 460V motor: 3 kW (4 hp) / 328 rpm / 87 Nm ( 64 ft*lb), 3.7 kW (5 hp) / 181 rpm / 195 Nm (144 ft*lb)
  • Heatable shaft
    • to avoid product build-up when cooling crystallizing products
    • extendable later
  • Two flushable double mechanical seals
    • for aseptic design (use with i.e. aseptic fluids or steam)
    • for use with solidifying or abrasive product particles i.e. sugar (with water flush)
    • single mechanical seals can easily be upgraded
  • Clip-on insulation
    • for easy mounting/dismounting
  • Gasket material: FPM/FKM

Blade selection is based on compatibility with the heat exchanger tube material, product fluid characteristics, processing temperatures, and cost. For the Origin Series, blade selection is also dependent on shaft diameter selection.

 

13.7 inch (348 mm) Self Loading Hinged Blade Style:

Material: PEEK

Part Number: LL119712

Temperature Limitations: 320° F (177° C)

Product Applications: Medium viscosity, sauces, purees and dressings

Compatible with the 97mm (3.8") shaft diameter

 

Comments:

  • Molded plastic, high tensile strength and elongation
  • Special “knuckles” for blade positioning

7.7 inch (195 mm) Floating Blade Style:

Material: PEEK/PTFE

Part Number: GS7000-7243

Temperature Limitations: 302° F (150° C)

Product Applications: Low to medium viscosity, sauces, purees, and dressings

Compatible with the 72 mm (2.84”), 99 mm (4"), or 112 mm (4.4”) shaft diameters

 

Comments:

  • Molded plastic
  • Low friction values

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