Votator® Extra Heavy Duty Series - Scraped Surface Heat Exchangers

Product Type(s) : Scraped Surface Heat Exchangers
Description :

For more than 80 years, Votator scraped surface heat exchangers have been replacing slow, inefficient batching operations with more uniform, controllable and repeatable continuous processing.

SSHE Tube Self-Inspection Form

Capacity :

Scraped Surface Heat Exchanger Services


WHERE TO BUY

FEATURES

The Votator Extra Heavy Duty units are designed for heating and cooling products with viscosities in the 1,000,000 centipoise range. They can be specified with concentric, eccentric or oval heat transfer tubes to provide optimum processing conditions for any product.

  • 3-A, ASME and PED certified
  • Concentric, eccentric, and oval tube and shaft arrangements
  • Heavy duty roller bearing on non-drive product head
  • High torque 17-4 ph stainless steel drive end spline
  • Modified motor pedestal for use with high horsepower gear drive
  • Features and design options match the availability on the Votator II

 

OPTIONS & PERFORMANCE

Blade selection is based on many factors including compatibility with the heat exchanger tube material, product fluid characteristics, processing temperatures, and cost. Metal blades provide the best scraping properties, which means theoretically better heat transfer. However, metal blades are usually the most expensive, must run on a hard chrome surface and must be properly sharpened to avoid damaging the heat transfer tube. Today, with the development of new high temperature and FDA compliant plastic materials, there are alternatives to metal blades. The blade options below provides a wide range of our most popular blades. Many other options are also available.

6 Inch Blades

Material: 410 Stainless Steel
Part Number: LL900127
Cost: $$
Temperature Limitations: None
Product Applications: All processes High Viscosity (meat/fondant/ice crystallization)
Comments:

-Hard metal

-Moderate corrosion resistance

-Sharpening cost high

-Possible tube wear

 

Material: 17-7 Stainless Steel
Part Number: LL900124
Cost: $$$$
Temperature Limitations: None
Product Applications: All processes High Viscosity (meat/fondant)
Comments:

- Soft metal
- Corrosion resistance
- Sharpening cost high
- Possible tube wear

 

Material: 410 Stainless Steel Cutaway Style
Part Number: LL125801
Cost: $$$$
Temperature Limitations: None
Product Applications: All processes High Viscosity (meat/fondant)
Comments:

- Hard metal
- Moderate corrosion resistance
- Sharpening cost high
- Reduced power consumption and product accumulation

 

Material: Brass Cutaway Style
Part Number: LL918089
Cost: $$$
Temperature Limitations: None
Product Applications: Pet Food and Inedible Processes
Comments:

- Soft metal with reduced power consumption and product accumulation

 

Material: Celcon
Part Number: LL900129
Cost: $
Temperature Limitations: 160° F (71° C)
Product Applications: Low viscosity, fats and oils cooling (margarine/shortening)
Comments:

- Molded plastic
- Low strength values

 

Material: PEEK
Part Number: LL118683
Cost: $$
Temperature Limitations: 320°F (177°C)
Product Applications: Medium to high viscosity, most products
Comments:

- Molded plastic, high tensile strength and elongation

 

Material: MD PEEK
Part Number: LL118683MD
Cost: $$$
Temperature Limitations: 320°F (177°C)
Product Applications: Medium to high viscosity, most products
Comments:

- Molded plastic, high tensile strength and elongation
- Metal detectable molded plastic

 

Material: PEEK with Locking Holes
Part Number: LL121856
Cost: $$$
Temperature Limitations: 320°F (177°C)
Product Applications: High viscosity, gelatin cooling
Comments:

- Relief holes provide lower tip pressure and current amperage
- Molded plastic, high tensile strength and elongation

 

Material: 410 Stainless Steel with Locking Holes
Part Number: 137467+
Cost: $$$
Temperature Limitations: None
Product Applications: High viscosity, caulk and plastics cooling
Comments:

- Hard metal
- Relief holes provide lower tip pressure and current amperage
- High sharpening cost

7.5 inch Blades

Material: Celcon
Part Number: LL900748
Cost: $$
Temperature Limitations: 160° F (71° C)
Product Applications: Low to medium viscosity, fats and oils cooling
Comments:

- Machined from stock
- Low strength value

 

Material: LD PEEK/PTFE
Part Number: K7000-7243
Cost: $$
Temperature Limitations: 302° F (150° C)
Product Applications: Low to medium viscosity, sauces, purees, and dressings
Comments:

- Molded plastic
- Low friction values

13.75 and 24 inch Blades

Material: 4x120 PEEK
Part Number: LL119712
Cost: $$
Temperature Limitations: 320° F (177° C)
Product Applications: Medium viscosity, sauces, purees and dressings
Comments:

- Molded plastic, high tensile strength and elongation
- Special “knuckles” for blade positioning

 

Material: Votator II Thermutator Delrin
Part Numbers: 

- 128675+
- 128675M1
- 128675M2
Cost: $$$
Temperature Limitations: 160° F (71° C)
Product Applications: Medium viscosity, heat sensitive products or fouling characteristics
Comments:

- 5.25" (133mm) shaft design
- Low strength values
- Low friction properties
- Machined blade

Material: Votator II Thermutator MD
Part Numbers: 

- 135144MD
- 135144MD1
- 135144MD2
Cost: $$$$$
Temperature Limitations: 160° F (71° C)
Product Applications: Medium viscosity, heat sensitive products or fouling characteristics
Comments:

- 5.25" (133mm) shaft design
- Low strength values
- Low friction properties
- Metal detectable
- Machined blade

Material: Votator II Thermutator 410 Stainless Steel
Part Numbers: 

- LL926752
- LL926752M1
- LL926752M2
- 133029+
Cost: $$$$$
Temperature Limitations: None
Product Applications: Medium to high viscosity, heat sensitive and abrasive products, licorice, cheese sauce, pudding, and banana puree
Comments:

- Hard metal
- 5.25" (133mm) shaft design
- Corrosion resistant
- High sharpening cost

 

VIDEOS

Downloads

Videos

English Videos


Votator II Scraped Surface Heat Exchanger Product Animation




Votator Scraped Surface Heat Exchanger Maintenance Video - Full Version




Votator II Scraped Surface Heat Exchanger Maintenance Video - General Heat Exchanger Disassembly




Votator II Scraped Surface Heat Exchanger Maintenance Video - Tube Maintenance




Votator II Scraped Surface Heat Exchanger Maintenance Video - Drive and Non-Drive End Heads Seal/Bearing Maintenance




Votator II Scraped Surface Heat Exchanger Maintenance Video - Shaft Seal/Blade Maintenance




Votator II Scraped Surface Heat Exchanger Maintenance Video - General Heat Exchanger Assembly




Blade Options

Blade selection is based on many factors including compatibility with the heat exchanger tube material, product fluid characteristics, processing temperatures, and cost. Metal blades provide the best scraping properties, which means theoretically better heat transfer. However, metal blades are usually the most expensive, must run on a hard chrome surface and must be properly sharpened to avoid damaging the heat transfer tube. Today, with the development of new high temperature and FDA compliant plastic materials, there are alternatives to metal blades. The blade options below provides a wide range of our most popular blades. Many other options are also available.



6 inch Blades

Material:410 Stainless Steel
Part Number:LL900127
Cost:$$
Temperature Limitations:None
Product Applications:All processes High Viscosity (meat/fondant/ice crystallization)
Comments:

- Hard metal
- Moderate corrosion resistance
- Sharpening cost high
- Possible tube wear



Material:17-7 Stainless Steel
Part Number:LL900124
Cost:$$$$
Temperature Limitations:None
Product Applications:All processes High Viscosity (meat/fondant)
Comments:

- Soft metal
- Corrosion resistance
- Sharpening cost high
- Possible tube wear



Material:410 Stainless Steel Cutaway Style
Part Number:LL125801
Cost:$$$$
Temperature Limitations:None
Product Applications:All processes High Viscosity (meat/fondant)
Comments:

- Hard metal
- Moderate corrosion resistance
- Sharpening cost high
- Reduced power consumption and product accumulation



Material:Brass Cutaway Style
Part Number:LL918089
Cost:$$$
Temperature Limitations:None
Product Applications:Pet Food and Inedible Processes
Comments:

- Soft metal with reduced power consumption and product accumulation



Material:Celcon
Part Number:LL900129
Cost:$
Temperature Limitations:160 F (71 C)
Product Applications:Low viscosity, fats and oils cooling (margarine/shortening)
Comments:

- Molded plastic
- Low strength values



Material:PEEK
Part Number:LL118683
Cost:$$
Temperature Limitations:320 F (177 C)
Product Applications:Medium to high viscosity, most products
Comments:

- Molded plastic, high tensile strength and elongation



Material:MD PEEK
Part Number:LL118683MD
Cost:$$$
Temperature Limitations:320 F (177 C)
Product Applications:Medium to high viscosity, most products
Comments:

- Molded plastic, high tensile strength and elongation
- Metal detectable molded plastic



Material:PEEK with Locking Holes
Part Number:LL121856
Cost:$$$
Temperature Limitations:320 F (177 C)
Product Applications:High viscosity, gelatin cooling
Comments:

- Relief holes provide lower tip pressure and current amperage
- Molded plastic, high tensile strength and elongation



Material:410 Stainless Steel with Locking Holes
Part Number:137467+
Cost:$$$
Temperature Limitations:None
Product Applications:High viscosity, caulk and plastics cooling
Comments:

- Hard metal
- Relief holes provide lower tip pressure and current amperage
- High sharpening cost



7.5 inch Blades

Material:Celcon
Part Number:LL900748
Cost:$$
Temperature Limitations:160 F (71 C)
Product Applications:Low to medium viscosity, fats and oils cooling
Comments:

- Machined from stock
- Low strength value



Material:LD PEEK/PTFE
Part Number:K7000-7243
Cost:$$
Temperature Limitations:302 F (150 C)
Product Applications:Low to medium viscosity, sauces, purees, and dressings
Comments:

- Molded plastic
- Low friction values



13.75 and 24 inch Blades

Material:4x120 PEEK
Part Number:LL119712
Cost:$$
Temperature Limitations:320 F (177 C)
Product Applications:Medium viscosity, sauces, purees and dressings
Comments:

- Molded plastic, high tensile strength and elongation
- Special knuckles for blade positioning



Material:Votator II Thermutator Delrin
Part Numbers:

- 128675+
- 128675M1
- 128675M2
Cost:$$$
Temperature Limitations:160 F (71 C)
Product Applications:Medium viscosity, heat sensitive products or fouling characteristics
Comments:

- 5.25" (133mm) shaft design
- Low strength values
- Low friction properties
- Machined blade



Material:Votator II Thermutator MD
Part Numbers:

- 135144MD
- 135144MD1
- 135144MD2
Cost:$$$$$
Temperature Limitations:160 F (71 C)
Product Applications:Medium viscosity, heat sensitive products or fouling characteristics
Comments:

- 5.25" (133mm) shaft design
- Low strength values
- Low friction properties
- Metal detectable
- Machined blade



Material:Votator II Thermutator 410 Stainless Steel
Part Numbers:

- LL926752
- LL926752M1
- LL926752M2
- 133029+
Cost:$$$$$
Temperature Limitations:None
Product Applications:Medium to high viscosity, heat sensitive and abrasive products, licorice, cheese sauce, pudding, and banana puree
Comments:

- Hard metal
- 5.25" (133mm) shaft design
- Corrosion resistant
- High sharpening cost



Downloads

Brochures

PE-1530 Scraped Surface Heat Exchangers Brochure - Sanitary || US


PE-1540 Scraped Surface Heat Exchangers Brochure - Industrial || US


Manuals

95-03057 Votator II Scraped Surface Heat Exchanger || US || ES || FI


Flyers

FB-0059 - Blades - Product Feature Highlights || US


FB-0060 - Materials - Product Feature Highlights || US


FB-0061 - Markets - Product Feature Highlights || US


Scraped Surface Heat Exchanger Tube Replacement, Maintaining ASME Certification || US


Heat Exchangers in Action

Heat Exchangers in Action 01-17 - Cooling Crystallizing Remelting Popcorn Oils || US



Request for Quote Form

Scraped Surface Heat Exchanger Request for Quote - Download PDF Form, Enter Details, Submit PDF via Email || US



Resources

SSHEP-001 - Scraped Surface Heat Exchanger Blade Selection Guide || US


SSHEP-002 - Scraped Surface Heat Exchanger Tube Selection Guide || US


Certification