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SteamRecycle System for UHT Processing

Product Type(s) : SteamRecycle Systems
Description :

The patented APV® SteamRecycle™ system transforms energy efficiency and sustainability in ultra-high temperature (UHT) processing. It integrates seamlessly with APV® Infusion UHT systems, recycling 100% of vapor generated during the process, cutting operational costs, reducing CO₂ emissions by up to 1,000 tons* annually and helping producers move closer to climate-neutral production while preserving taste and quality.

*calculated based on 6,000 operating hours per year in a 12,000 l/h plant

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Cut Energy Costs and Carbon Emissions in Dairy And Plant-Based Production

Transform Energy Efficiency and Sustainability in UHT Processing

Producing premium UHT products requires large volumes of fresh steam, particularly in conventional Infusion UHT systems. The APV® SteamRecycle™ system redefines energy efficiency in Infusion UHT processing by continuously recycling 100% of the steam created during the UHT process. This significantly reduces energy consumption and can lower your facility’s carbon footprint by up to 1,000 tons annually*, while also cutting recirculation water by up to 33 m³/h during production cycles supporting your path toward climate-neutral production.

* Calculated based on 6,000 operating hours per year in a 12,000 l/h plant.

Seamless Integration and Taste Preservation

SteamRecycle integrates seamlessly with Infusion UHT systems. By converting excess vapor into culinary-grade steam, Infusion UHT featuring SteamRecycle helps producers reduce operating costs while delivering fresh-tasting, premium UHT products. The system supplies stable, high-pressure steam at 4-5 bar ideal for dairy and plant-based applications ensuring consistent processing and flavor preservation. Being fully electric and renewable-ready, SteamRecycle minimizes reliance on conventional energy sources and features a low-maintenance design for long-term, reliable performance.

Maintain Fresh Taste and Cut Costs

Traditional Infusion UHT systems average about 47% steam recovery while indirect tubular UHT systems reach >80%.

SteamRecycle captures and repurposes 100% of steam, helping direct systems match or outperform indirect systems in efficiency while preserving premium product quality.

APV Infusion UHT System SteamRecycle Process Diagram

Theory of Operation

SteamRecycle uses high-speed mechanical vapor compressors with frequency control to capture low-pressure vapor (around 75°C) from the flash vessel. The vapor is compressed to high-pressure, high-temperature steam (to 145+°C at >5 bar) and returned to the infusion chamber.

Product Applications

The SteamRecycle system is ideal for energy-conscious producers in:

  • Dairy: Milk, cream, flavored milk and ice cream mix
  • Plant-based alternatives: Soy, oat, almond drinks and juices
  • Specialized nutrition: Infant formula, high-protein drinks, liquid breakfast and liquid baby food

Commit to Sustainability and Efficiency

Built on years of innovation in UHT technology, Infusion UHT featuring SteamRecycle is at the forefront of the future of energy- efficient dairy and plant-based beverage production.

Key Benefits

Lower Operating Costs

  • 100% steam recovery eliminates new steam generation and lowers reheating demands
  • Cuts cooling water recirculation by up to 33 m³/h during production cycles
  • Typical ROI* within 4–5 years, depending on utility rates and production parameters

* Actual ROI depends on site-specific utility rates and production parameters.

Smaller Carbon Footprint

  • Cuts CO₂ emissions by up to 1,000 tons* annually compared with traditional infusion UHT systems
  • Electrically powered and renewable-ready, SteamRecycle minimizes reliance on conventional energy sources

* Calculated based on 6,000 operating hours per year in a 12,000 l/h plant.

Reliable Product Quality

  • Supplies culinary-grade steam ideal for dairy and plant-based applications
  • Maintains stable, high-pressure steam up to 5 bar for consistent processing and taste preservation
  • Built to meet stringent food industry hygiene standards for safety and cleanability

Proven Reliability and Flexibility

  • Seamless integration with existing Infusion UHT systems
  • Independent operation supports continuous production runs
  • Simplified maintenance and robust design minimize downtime

Why Partner with SPX FLOW

SPX FLOW is a global leader in UHT innovation, trusted by leading producers for performance, reliability and support. Our Infusion UHT systems featuring SteamRecycle are rigorously tested, globally supported and built for long production runs with minimal downtime. We help you meet your climate goals without sacrificing product quality, delivering a short return on investment and lower total cost of ownership.

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  • Specifications
  • Dimensions

Materials

All product-contact components are constructed with stainless steel 316L (1.4404, DIN EN10088), ensuring the highest sanitary standards.


Products and Capacity
Steam recycled
kg/h (indicative)
Pressure out from
APV® SteamRecycle™
1,650 Up to 5 bar (g)*

* the temperature will be regulated according to the assigned pressure in the UH


Consumption Figures
Services, Pressure and Temperature Production
Consumption figures (indicative)
Steam kg/h 0
Soft water l/h 350
Tower water (20°C ) l/h 1,800
Air Nl X 1,000 2,600
Power (kW) 285
Surrounding space 1 m on all the sides

Specification of Utilities
Culinary Steam
(for direct contact with product) during start of the UHT plant
Inlet Pressure Mi 7 bar +/-0.5
Condition Dry, saturated
pH Approx. 8.0
Appearance Clear and colorless
Conductivity 20 µS/cm
Germ content Nil
Chloride < 5 mg/l
Total Hardness (CaCO3) < 1.5 mg/l
Production Produced from potable water according to FDA/3A practices
Pre-treatment Water may be treated by filtration, ion exchange or similar
Additives Added quantities should be reduced to the minimum necessary/possible
Any local regulations or demands regarding steam in products should be fulfilled

 

Compressed Air
Working Pressure 7 barg (6-8 barg)
Condition Dry, Oil and Particle-free Class 2.4.1 or better
ISO8573.1:2010
Pressure dew point 3°C
Product Dimensions
Dimensions Mm
Length 9,000
Width 4,000
Height 4,000

Frequently Asked Questions

The APV® SteamRecycle™ system integrates seamlessly with APV® Infusion UHT systems to recover and reuse 100% of steam from the infusion UHT process, eliminating the need for fresh steam after startup and offering significant energy savings and reducing CO₂ emissions with up to 1,000 tons annually compared to traditional Infusion UHT systems. * calculated based on 6,000 operating hours per year in a 12,000 l/h plant

Yes, APV® SteamRecycle™ system integrates seamlessly alongside your current APV® Infusion UHT system and control panel, enhancing energy efficiency without disrupting operation.

The SteamRecycle™ system circulates 100% steam from the infusion vessel after startup, allowing you to cut off the steam from the boiler and run entirely on recirculated steam.

Not at all, recycled steam meets the same purity and temperature specifications as fresh steam, preserving safety, taste and consistency in dairy and plant-based products.

The APV® SteamRecycle™system generates high-purity, high-pressure steam (> 5 bar) suitable for aseptic UHT processing and sensitive formulations.

The APV® SteamRecycle™ system is ideal for dairy (milk, cream, ice cream mix, flavored milk), plant-based beverages (soy, oat, almond), specialized nutrition (infant formula, high-protein drinks) and juices.

By recycling steam APV® SteamRecycle™ system reduces fossil-fuel use and CO₂ emissions by up to 1,000 tons annually compared to traditional Infusion UHT systems, helping plants move toward climate-neutral production. * Calculated based on 6,000 operating hours per year in a 12,000 l/h plant

Infusion UHT featuring SteamRecycle™ is the combination of SPX FLOW’s APV® Infusion UHT heating technology with APV® SteamRecycle™’ system, maximizing energy efficiency, lowering OPEX and maintaining premium product quality.

Most installations pay back within 3-5 years*, depending on local utility rates and production parameters. SPX FLOW can provide a tailored ROI estimate based on your data. *Actual ROI varies by site.

All product-contact parts are stainless steel 316L (DIN EN 10088) for hygienic compliance. The APV® SteamRecycle™ system is rigorously tested in real-world production, ensuring stable high-pressure steam delivery, easy maintenance, CIP-compatible design and minimal downtime.

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