Perfector® 125 - Scraped Surface Heat Exchangers
The Gerstenberg Schröder Perfector® 125 is a compact, medium-capacity, high-pressure scraped surface heat exchanger designed for various high-viscosity applications within the Fats & Oils industry. It provides high crystallization performance, minimal downtime, and easy maintenance.
Perfector® 125: High-Efficiency Crystallization Technology
Versatile Production for Fats & Oils Applications
Designed to meet modern demands, Perfector® 125 can produce a wide range of products including consumer and industrial margarine, shortening, low-fat spreads, recombined butter, and butter blends.
Flexible Cooling System
Equipped with up to 6 chilling tubes and 4 independent cooling systems using either Ammonia or Freon refrigerant for enhanced adaptability.
Function and Operating Principles
Advanced Crystallization Mechanism
Utilizes a scraped surface heat exchanger (SSHE) as its core, where the Bulldog rotor ensures efficient scraping of the crystallized product regardless of consistency.
Integrated Drop Tank Design
Prevents freezing during production breaks by rapidly evacuating liquid refrigerant from the cooling jacket.
Performance and Specifications
Production Capacity
Up to 6.6 tonnes per hour.
Key Advantages
Product Quality and Hygiene
- Consistent product output with high quality
- Food-grade hygienic design with AISI 316 stainless steel contact surfaces
- Fully sealed, insulated, and corrosion-resistant casing
Efficiency and Maintenance
- Corrugated multi-layer chilling tubes for better thermal performance
- Easy inspection and replacement of chilling tubes and scrapers
- Quick start-up and reduced downtime with drop tanks
- Fast, efficient CIP cycles and simplified maintenance
- Low energy motors and cast iron gearboxes for quiet, powerful operation