Fat Crystallization Parts & Service Solutions

Fat crystallization systems require precision, uptime and performance consistency to deliver high-quality margarine, shortening, spreads and more. SPX FLOW’s lifecycle support solutions for Gerstenberg Schröder® equipment are designed to help you protect your investment, minimize downtime and adapt to evolving production needs.

From original spare parts and preventive maintenance to upgrades, rebuilds and process optimization, our comprehensive support helps you maintain product quality, safety and operational efficiency across the lifecycle of your system.

Why Choose SPX FLOW for Crystallization Support?

SPX FLOW offers unmatched experience in emulsification and crystallization backed by the Gerstenberg Schröder brand’s decades of leadership. Our service solutions deliver:

• Genuine OEM parts—engineered to exacting standards
• Preventive maintenance programs that reduce failure risk
• Process optimization for quality, texture, and efficiency
• Upgrades and rebuilds to meet new output, recipe, or compliance requirements
• Remote diagnostics and factory repair services
• Training and on-site support from crystallization experts

Whether you operate a Perfector®, Kombinator®, Nexus®, or Consistator® scraped surface heat exchangers, our team helps you achieve the reliable, cost-efficient production your business demands.

Genuine OEM Parts for Fat Crystallization Systems

Our OEM components are manufactured to precise specifications and built to meet the rigorous demands of fat processing. With SPX FLOW parts, you get:

• Maximum equipment reliability
• Compatibility with PED pressure vessel standards (ASME on request)
• Compliance with FDA, and ISO requirements
• Hygienic design according to EHEDG standards
• Reduced wear, energy use, and risk of unscheduled downtime

We supply:

• Multilayer, chromed chilling tubes
• Flexible scraper systems tailored to your product
• Mechanical seals with long-life sealing surfaces
• Rebuild kits and wear parts

Service Solutions for Crystallization Equipment

We offer a range of expert-led service plans to help you prevent issues before they start, and to extend equipment life:

• Start-Up Services – Professional installation and commissioning for full spec compliance from day one
• First Year Care Program – Operator training, performance check-ins, and early support
• Service Level Agreements (SLAs) – Scheduled maintenance and inspection aligned with your shutdowns
• Parts Level Agreements (PLAs) – Inventory planning and guaranteed spares availability

Upgrades & Rebuild Services

When product demands shift or regulations change, your equipment can evolve with you. SPX FLOW specialists evaluate your system and recommend:

• Performance upgrades (e.g., chilling capacity, pumps, production output)
• Automation and control system modernization
• Sanitary or safety-driven rebuilds
• Factory reconditioning for critical components

Remote Diagnostics & Factory Repairs

Unexpected issues don’t have to mean extended downtime. Our digital services and global support help you respond quickly:

• Remote troubleshooting through GS SmartLogic control systems
• Real-time support with secure system access
• Factory repair services for chilling tubes, rotors, seals and more

Process Optimization & Innovation Support

From recipe changes to quality issues, even small adjustments can impact crystallization behavior. SPX FLOW supports you with:

• On-site audits and process tuning
• Custom design and process-parameter-adjustments
• Access to our Innovation Center for full-scale product and process trials

Ad-Hoc Support

When you need quick answers or urgent service, we’re ready:

• On-site or remote troubleshooting
• Emergency repair coordination
• Fast fulfillment of wear parts and rebuild kits

Training Services

Proper maintenance begins with skilled personnel. We offer:

• On-site operator and technician training
• Seminars tailored to your product and equipment
• Competency evaluations to identify skill gaps

Industries We Support

SPX FLOW fat crystallization systems serve global producers of:

• Margarine, butter, spread and shortening
• Puff pastry and laminated dough products
• Sauces, dressings, and emulsions

Our services meet international regulatory standards including FDA, EHEDG, and ISO.

Let’s Maximize Your ROI

From original Gerstenberg Schöder equipment to full turnkey plants, SPX FLOW offers complete lifecycle support care. Contact us today to:

• Request OEM parts or rebuild kits
• Explore upgrade and modernization options
• Get support from a crystallization expert