The next generation of mixproof valve technology is the result of continued development from both APV and Waukesha Cherry-Burrell process technologies. Used for the reliable separation of dissimilar fluids, the D4 Series helps fulfill today's customer demands for production flexibility, increased productivity, rapid return on investment (ROI), and improved product quality across the Food & Beverage, Dairy, Personal Care and Brewing process industries.
High Value, Low Life Cycle Costs
Tiered model range helps to increase ROI and align with customer budgets
"All In" standard features provide exceptional value
Reduced inventory costs with same seal kit used on multiple size ranges such as one kit for 1.5" - 3.0" sizes
Reduced CIP losses improve cost savings
Low air consumption and air supply requirements
Long housing ports ease manifold building
Integrated shaft seal flush reduces need for external piping
Replacement insert available to easily upgrade existing installations
Reliable Performance
Fully balanced design helps to prevent hydraulic blocking, withstand pressure spikes, and enables flexible flow direction without slamming
Light overall weight helps support handling without lifting tools
Slim stainless actuator is fully enclosed to prevent fluid ingress
Range of control units and bus communication for automated operation
No compressed air needed for removal and servicing
Product Wetted Parts: 1.4404/AISI 316L Other stainless steel parts 1.4301/AISI 304 Non-Product Wetted Parts: AISI 304 / 1.4301 Seal Materials (All seals comply with FDA requirement):
Standard EPDM
Optional: HNBR, FPM
Surfaces:
Inside: Ra 32 µ-in (0.8 µm) with Electro-polish
Outside: Glass -blasted, satin finish
Required Air Pressure: 73 psi (5 bar), valve normally closed
D4 SERIES
DIMENSIONS INCH
A
A1
A2
B
øDa
øDi
F
H
L
L1
L2
X*
Y*
1.5
19.1
22.4
24.9
4.7
1.5
1.4
4.9
2.5
26.3
29.5
32.3
7.8
2.0
19.2
22.5
25
4.9
2.0
1.9
4.9
3.0
27.1
30.4
32.7
8.5
2.5
19.4
22.6
25.1
5.2
2.5
2.4
4.9
3.4
27.9
31.2
33.1
9.2
3.0
19.6
22.9
25.4
5.4
3.0
2.9
4.9
3.9
28.9
32.1
33.5
9.9
4.0
23.4
26.7
29.2
6.1
4.0
3.8
5.6
4.9
34.4
37.7
33.1
11.9
6.0
28.6
31.3
33.8
7.6
5.8
6.0
5.9
6.9
43.1
45.7
42.5
15.4
2.0 Sh5
19.3
22.6
25.1
5.1
2.4
2.2
4.9
3.2
27.6
30.9
29.5
9.0
3.0 Sh5
23.0
26.3
28.8
5.8
3.5
3.3
5.6
4.3
33.2
36.4
35.4
11.1
4.0 Sh5
26.4
29.6
32.1
6.7
4.5
4.3
5.9
5.3
38.4
41.7
40.2
13.0
6.0 Sh5
28.8
31.5
34
7.9
6.6
6.4
5.9
7.4
44.1
46.8
42.7
16.1
*Minimum installation and valve insert removal dimensions
NOTE: Add the following approximate dimension to “F” for each clamp port connection 0.5" for valve sizes 1.5" - 3.0", 0.62" for valve size 4" and 0.88" for valve size 6.0".
D4 SL SERIES
DIMENSIONS INCH
A
A1
A2
B
øDa
øDi
F
H
L
L1
L2
X*
Y*
1.5
20.7
24.0
26.5
4.7
1.5
1.4
4.9
2.5
27.9
31.1
33.6
34.3
7.8
2.0
20.8
24.1
26.6
4.9
2.0
1.9
4.9
3.0
28.7
32.0
34.5
34.6
8.5
2.5
21.0
24.3
26.8
5.2
2.5
2.4
4.9
3.4
29.5
32.8
35.3
35.0
9.2
3.0
21.3
24.5
27
5.4
3.0
2.9
4.9
3.9
30.5
33.8
36.3
35.4
9.9
4.0
24.8
28.0
30.5
6.1
4.0
3.8
5.6
4.9
35.8
39.1
41.6
39.0
11.9
6.0
28.6
31.3
33.8
7.6
5.8
6.0
5.9
6.9
43.1
45.7
48.2
42.5
15.4
2.0 Sh5
20.9
24.2
26.7
5.1
2.4
2.2
4.9
3.2
29.2
32.5
35
31.1
9.0
3.0 Sh5
24.4
27.7
30.2
5.8
3.5
3.3
5.6
4.3
34.6
37.8
40.3
36.8
11.1
4.0 Sh5
26.4
29.6
32.1
6.7
4.5
4.3
5.9
5.3
38.4
41.7
44.2
40.2
13.0
6.0 Sh5
28.8
31.5
34
7.9
6.6
6.4
5.9
7.4
44.1
46.8
49.3
42.7
16.1
*Minimum installation and valve insert removal dimensions
NOTE: Add the following approximate dimension to “F” for each clamp port connection 0.5" for valve sizes 1.5" - 3.0", 0.62" for valve size 4” and 0.88" for valve size 6.0".
DA4 SERIES
DIMENSIONS INCH
A
A1
A2
B
øDa
øDi
F
H
L
L1
L2
X*
Y*
1.5
23.1
26.4
28.9
4.7
1.5
1.4
4.9
2.5
30.3
33.6
36.1
36.6
7.8
2.0
23.4
26.7
29.2
4.9
2.0
1.9
4.9
3.0
31.3
34.5
37
37.0
8.5
2.5
23.5
26.8
29.3
5.2
2.5
2.4
4.9
3.4
32.1
35.3
37.8
37.4
9.2
3.0
23.8
27.0
29.5
5.4
3.0
2.9
4.9
3.9
33.0
36.3
38.8
37.8
9.9
4.0
27.1
30.4
32.9
6.1
4.0
3.8
5.6
4.9
38.1
41.4
43.9
41.3
11.9
*Minimum installation and valve insert removal dimensions
NOTE: Add the following approximate dimension to “F” for each clamp port connection 0.5" for valve sizes 1.5" - 3.0", 0.62" for valve size 4” and 0.88" for valve size 6.0".
Housing Combinations
Shut-off Valves
Mixproof shut-off valves are used to keep incompatible products from mixing at pipe junctions, or to simply shut flow from an upper to lower line within a valve matrix.
Divert Valves
Mixproof divert valves are used for distributing liquid from one pipeline into two others (or vice versa)
Control Units
CU4 & CU4plus Series - Benefits
Automated control and position monitoring for reliable processing
Reduces compressed air and electrical connections
Helps reduce external solenoid valve cabinets
Accelerates valve response time
Innovative seat lift detection is fully integrated without need for external sensor wiring to provide additional position monitoring
Reliability and long service life - robust clamp connection, reinforced stainless steel air coupling threads to avoid air leakages, and water tight seals
Ease of operation - contains manual override solenoids and adjustment screw to throttle air flow to actuator to ensure optimal opening and closing
Clarity - clear and bright indication of valve position - 5 diodes in LED panel and convenient location
Standardization - same control top used on various SPX FLOW valve lines, offers common look and controls interface
NEMA6/IP67/IP69k*, washdown rating
ATEX / IECEx rated environments
CONNECTOR OPTIONS
S/O Cord Grip for hard wire (std)
M12 4-pin connector (optional)
POSITION INDICATION
CU4: 2 internal feedback sensors for valve open/valve closed position detection CU4plus: Automatic teaching of all positions with press of single button CU4plus: Detection of all positions (open, close, upper/lower seat lifts)
INTERFACE OPTIONS
24V DC Direct Connect
AS-i Field Bus Card
SOLENOID VALVES
24V DC
Select 1 (non seat lift) or 3 Solenoids (seat lift)
*IP69K compliance achieved by modification of the exhaust
8681 Control Unit - Benefits
Contact free position sensor including (3) programmable feedback signals
Positions easily taught via intuitive push buttons or Autotune feature to ensure quick & easy set-up
Ultra-bright 360° visual LED position indication with adjustable red, yellow, & green color assignments provide clarity from all points of view and avoid confusion
Manual override and air throttle adjustable solenoids to assist start-up, maintenance, and troubleshooting
Up to IP69K washdown rating available (IP65/67 as standard) for high washdown environments
Built-in microcontroller tracks cycles and alerts operator when preventive maintenance is required
Simple and robust stainless steel adapter & chemically resistant polycarbonate head
Supplied by industry leading Burkert Fluid Controls
CONNECTOR OPTIONS
Quick Disconnect Pin Connector
POSITION INDICATION
(3) programmable position sensors in control top
INTERFACE OPTIONS
AS-i Field Bus Card
DeviceNet™ Field Bus Network Card
SOLENOID VALVES
24V DC
Manual override and air throttle adjustment
Up to (3) available in control top
Pressure Ratings:
Operating Pressure: Maximum line pressure: 145 psi (10 bar)